ZERO Manufacturing
ZERO Manufacturing
1 Business Park Road
Anytown, CT 06475
Phone: 801-298-5900
Fax: 860-434-137
Email: info@companies.com
Website: www.zerocases.com
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Please check item and request information for custom options

ZERO Cans are deep drawn, providing you with a seamless aluminum part that can be used for motor shrouds, enclosures, lids, containers and more. The seamless ZERO Method eliminates weld issues like leaks and corrosiveness in environments.

ZERO can customize your can with holes, piercings, fittings, markings, welding and a variety of finishes. ZERO trims to your specified height at no charge, and can customize your can in-house, or work with your fabricator of choice. Our deep drawn cans can also be paired with a matching cover(s). Common markets for deep drawn cans are: aeronautics, broadcast/communications, electronics, military, defense, unmanned vehicles, food and hospitality, and architecture.
Unit of Measure

Specifications

Outside Width

 N/A 2.81 in

Outside Length

 N/A 5.00 in

Outside Height Maximum

 N/A 2.000 in

Outside Height Minimum

 N/A 0.440 in

Blank Gauge Thickness (Before Draw)

 N/A 0.032 in

Alloy

 N/A 3003-0 6061-0 6061-T4 Heat Treat 6061-T6 Heat Treat

Inside Corner Radius R1

 N/A 0.12 in

Inside Corner Radius R2

 N/A 0.16 in

Matching Part

 N/A ZT45-80-CF

Minimum Order

 N/A 1

Standard Availability

 N/A 14 Days

Made In

 N/A USA

Other

 N/A Specify Custom Options Selected i.e. Paint, Marking Location, etc.

Stock Status

 N/A Standard

Options

Heat Treating

 N/A Standard heat treating is Fast and Slow Cycle Hydrogen Annealing. ZERO can Heat Treat Alloy 6061-0 to a T-4 or T-6 condition in conjunction with the drawing process.

Surface

 N/A Deburr Sandblast Sand-o-Flex (Jitterbug) Sleeve Cut Standard (None)

Finish

 N/A Anodize Chemical Film Paint Powder-Coat Standard (None)

Marking

 N/A Label Part Number Rubber Stamp

Certifications

 N/A First Article Report Material (Chemical/Physical) Material Source Inspection

Packaging

 N/A Bag and Tag Bag Only Egg Crate Other: Specify

Nutplate Pattern Option

 N/A AA, BB, CC, DD, EE, FF, GG, HH, JJ

Benefits

Benefits

 N/A The benefits start with a single sheet of metal. ZERO uses only the highest quality aerospace aluminum alloys. Each piece is precision sheared and formed using the ZERO method of deep drawing, then trimmed and tempered to your specification.

Benefits of ZERO's Deep Drawing

 N/A
  • Created from a single sheet of metal
  • Cans are 100% seamless
  • Large quantities of deep drawn products can be easily manufactured
  • Uniform material thickness can be achieved
  • Over 30,000 Tools
  • No tooling or set up cost on stock sizes
  • Free trimming to height specification
  • Low tooling cost for custom jobs
  • In-house modification services (to adapt a standard can to special requirements)
  • Quick turn-around, including next-day shipping if required
  • 5 axis laser capabilities for precision modifications and prototyping

Tolerances

Length

 N/A 6 in

Length Tolerance (±)

 N/A 0.02 in

Width

 N/A 6 to 24 in

Width Tolerance (±)

 N/A 0.03 in

Trim Height

 N/A Untrimmed

Trim Height Tolerance (±)

 N/A 0.06 in

Radius Tolerance (±)

 N/A 0.03

Bow Tolerances

 N/A Bowing, or "oil canning", may occur in the base or any side of a deep drawn can, particularly when multiple drawing operations are performed. The tolerances for this bow condition are additive to basic dimensional tolerances.

Maximum Bow Tolerances for Up to 6 Inch Basic Size

 N/A 0.03 in

Maximum Bow Tolerances for 6 to 12 Inch Basic Size

 N/A 0.06 in

Maximum Bow Tolerances for Over 12 Inch Basic Size

 N/A 0.12 in

Note for Bow Tolerances

 N/A For 1 - The bow condition will be checked by placing a straight edge across the tangent points of the corner radii of the side or bottom of the box, and measuring the maximum deviation from the straight edge to the surface of the metal. This applies to either a concave or convex condition.

For 2 - The basic size refers to the box width or length. The maximum allowable bow will be determined by the larger of the two dimensions for any given side, and by the smaller of the two dimensions for the bottom.

Custom Options

Modified or Custom Deep Drawn Parts

 N/A ZERO has a completely equipped design and manufacturing facility to perform any secondary operation or modification to standard boxes and covers. We also have an experienced staff of tool and die makers to satisfy your custom or special deep drawn requirements.

Alloy (Custom)

 N/A Many materials, other than aluminum, can be deep drawn. ZERO has the ability to draw most materials on special order.

Surface (Custom)

 N/A Countersink Holes Custom Shapes Obround Laser Cut Holes Round Laser Cut Holes Square/Rectangle Laser Cut Holes

Marking (Custom)

 N/A Bar Code Emboss Etch and Fill Hot Stamp Label Silk-Screen Stencil

Assembly

 N/A Assemble Components Install Rivets, Screws and Washers Mount Hardware

Operations

 N/A Louvering Piercing Ramping Tapping Welding

Testing

 N/A Die Penetrant Drop Test Pull Test Watertight Integrity

Tolerances (Custom)

 N/A Closer tolerances, on trim heights can be provided on special order at additional cost. Standard edge to feature dimensions will be held to ±0.030.

Feature to feature will be held ±0.010.

Finish (Custom)

 N/A Black Anodize Clear Anodize Custom Anodize Custom Powder-Coat Paint Custom Wet Paint FED-Std-595, Pantone and RAL Gold Anodize Gold Chemical Film Standards Powder-Coat Paint Standards Wet Paint Yellow Chemical Film

Accessories

Accessories

 N/A Blowers Brackets Card Edges Covers Fans Feet Flanges Gaskets Handles Hinges Latches Mounting Box Nameplates Panels

Additional Information

Additional Information

 N/A ZERO provides value added services and operations. We understand and provide continuous delivery of products to meet your expectations in Kanban and long term agreements.

ZERO has no minimum order quantity required. We can draw exactly what you need! Price breaks are available at 10, 25, 50, 100, and 250+ piece quantities.